Flex Seal - Thermal Spray Technologies

THERMAL SPRAY COATING JOHOR

High-Peformance
Thermal Spray Solutions

Wire-Arc Spray, Plasma Spray, Metal & Ceramic Coatings for wear protection, corrosion resistance and component restoration

DIMENSIONAL REBUILD
Restore to original dimension

WEAR PROTECTION
Extend component life

SURFACE RECONDITIONING
Improve performance & reliability

CORROSION RESISTANCE
Protect in harsh enviroments

About Us

Flex Seal – Thermal Spray Technologies is a leading provider of thermal spray services i.e. wire-arc spray/metal spray and plasma spray, and even laser cladding in Johor Bahru. Our team is dedicated to delivering exceptional thermal spray solutions for various industries, backed by years of experience and expertise. We take pride in offering tailored, high-quality metal and ceramic coatings to address the unique requirements of our clients such as dimensional restoration (thickness rebuild, surface reconditioning, and profile rebuilding) and surface enhancement (wear and corrosion resistance), setting us apart from our competitors.

Our Services

Wire-Arc Spray (Metal Spray)

Wire arc spray or metal spray is a thermal spray process where two electrically charged wires create an arc that melts the material, which is then atomized and sprayed onto a surface. It produces durable metallic coatings for corrosion protection, wear resistance, and dimensional restoration, commonly used in automotive, marine, and industrial applications.

Plasma Spray

Plasma spray is a thermal spray process that uses a high-temperature plasma jet to melt and propel coating materials onto a substrate. It creates dense, durable ceramic/cermet coatings with excellent wear, corrosion, and heat resistance. Widely used in aerospace, automotive, and medical industries, it enhances performance and extends component lifespan.

Laser Cladding

Laser cladding uses a high-powered laser to metallurgically bond coating materials onto a substrate, enhancing wear resistance, corrosion protection, and thermal stability. Its precision minimizes heat-affected zones and distortion, making it ideal for aerospace, automotive, and energy industries to repair or enhance critical components with high-performance coatings.

Coating materials

METAL SPRAY

FlexSeal ArcShield Nickel

Nickel alloy coating

Nickel coating for dimensional restoration, coating adhesion and surface rebuild applications.

METAL SPRAY

FlexSeal ArcShield 304

Stainless steel 304 Coating

Stainless steel 304 wire arc / metal spray coating for general corrosion protection, surface restoration and industrial component repair.

METAL SPRAY

FlexSeal ArcShield 316

Stainless steel 316 Coating

Stainless steel 316 wire arc / metal spray coating for improved corrosion resistance in marine, chemical, wastewater and humid industrial environments.

METAL SPRAY

FlexSeal ArcGuard FeCrC

Iron Chromium Carbide Coating

Iron chromium carbide wire arc / metal spray coating for sliding wear, abrasion resistance and mechanical component protection.

PLASMA SPRAY

FlexSeal CeraGuard AT

Alumina-Titania Ceramic Coating

Alumina titania ceramic plasma spray coating for wear resistance, electrical insulation, thermal protection and low-friction industrial surfaces.

PLASMA SPRAY

FlexSeal CarbideGuard WC

Tungsten Carbide Coating

Tungsten carbide plasma spray coating for severe wear, abrasion, erosion and hard chrome replacement applications.

Projects

Wire-Arc Spray

Plasma Spray

Videos

Research and Development

Why Choose Us

High-Performance Coatings

Our metal and ceramic coatings are applied using meticulously optimised parameters, ensuring exceptional durability, superior adhesion, and extended service life in demanding environments.

Proven with R&D

Our coatings are extensively researched to ensure strong adhesion to the substrate, exceptional wear resistance, minimal porosity, and optimal performance for a wide range of applications.

Technical Support

Our highly experienced team specialises in thermal spray coatings and provides expert guidance to clients, ensuring the selection of the most suitable coatings for their specific needs and applications.